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Dorma ES 200 Troubleshooting & Commissioning Manual

Dorma ES 200 Troubleshooting Manual | Commissioning & Adjustment

Applicable Models: ES 200 Easy, ES 200, ES 200-2D, ES 200 CO48 / DAC 300.

Ensure that the instructions for COMMISSIONING – ADJUSTMENT - FUNCTIONAL TEST and PARAMETERISATION are ready to hand.

Control Unit Response to Short Circuit

ES 200 Easy / ES 200-2D / ES 200 CO48 / DAC 300

The 27 V power supply for radar motion detectors, the locking device, etc., is short-circuit proof.

  • In the event of a short circuit, both control LED lights of the light barriers go out.
  • The 7-segment display indicates error 3 (program switch).
  • Once the short circuit is removed, the 27 V power supply is restored automatically.

ES 200

The motor amplifier is additionally short-circuit proof. Once the short circuit is removed, power is automatically restored to the motor.

Commissioning & Fault Checks

If faults arise during commissioning or operation, please verify the following checklist before consulting the troubleshooting table:

  • Have all maintenance intervals been observed and maintenance performed?
  • Have all wear parts been checked and replaced if required?
  • Is the power supply connected?
  • Is the EMERGENCY OFF pushbutton off (unlatched)?
  • Is the program switch set correctly?
  • Are the areas monitored by the light barriers clear and clean?
  • Is the door blocked by an obstruction?
  • Is the door running smoothly (check counter rollers, floor guides)?
  • Are all external activators, EMERGENCY OFF pushbutton, program switch, and locking device connected correctly?
  • Have all connection points been checked?
  • Is the rechargeable battery pack correctly connected?
Safety Warning: Should you perform installation work, disconnect the power plug and the battery pack in order to keep the control unit voltage-free. After a fault is redeemed, the error code must be deleted.

Deleting error codes: Set program switch to OFF.

Troubleshooting Table

Fault Description Possible Causes Remedy
The door doesn't perform the learning cycle
  • Light barriers / safety sensors are active
  • Connector cable not fixed properly
  • Incremental encoder cable is defective
  • Rechargeable battery pack not fully recharged or empty
  • Bridge the feeder clip of the safety wiring
  • Fit connector cable properly
  • Replace cable
  • Check battery voltage
  • Change rechargeable battery pack
Door runs jerkily and out of control Light barriers (LS) Check light barrier function with the help of the LED on the basic module.
Door remains open after rotational self-check (every 4 hours) EMERGENCY OFF pushbutton Bridge the connector inputs. If fault is cured by this, check EMERGENCY OFF pushbutton and exchange if necessary, then check with the help of the PDA.
Door remains open in all program switch settings / Detector emitting continuous signal External detector / Internal detector Remove connector of radar motion detector. If fault is cured by this, replace radar movement detector.
The learning cycle has not been performed Door weight is still undetermined Perform learning cycle.
Door remains open (blocking sensor issue) Blocking sensor is too sensitive for the door set (e.g. small, high and heavy door leaves) Adjust blocking sensor to door set with the help of the force limitation (OPEN, CLOSE) and the delay time via the PDA.
Screw presses against track roller Mechanical obstruction Replace or trim screw.
Basic module indicates error "1" (obstruction during commissioning) Basic module connected to a 2D door system and expecting a FST module Restore original settings. Perform a learning cycle.
ES 200 CO48: Rubber belt doesn't open door Rubber belt issue Check the rubber belt, replace if required.
DAC 300: Solenoid doesn't hold rubber belt Solenoid or tension issue Check the solenoid and the tension of the rubber belt, replace if required.
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DORMA ES 200 Maintenance Manual & Service Guide
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Dorma ES 200 Service Manual: Error Codes & Programming

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