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7. Installation Templates
Model: dormakaba ED50/100/250 surface applied operator with fine cover.
Document ID: 4DL4616-004 | 01-2025
Note: When CPD lever is used, about 1 3/16” [30mm] must be deducted from the actual reveal depth when the parameter is set.
7.1.1 Assembly on hinge side, pull version with slide channel CPD and 1/2" [25mm] pivot pin
Fig. 7.1.1 Data Table: Axle Extension Dimensions
| Extension | Compatibility | Dim A | Dim B | Dim C | Dim D | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| ED50/100 | ED250 | Inches | mm | Inches | mm | Inches | mm | Inches | mm | |
| Standard | ● | ● | 1 7/32 | 31 | 2 7/16 | 62 | 7/8 | 22 | 2 3/32 | 53 |
| 3/4" [20] | ● | ● | 2 | 51 | 3 7/32 | 82 | 1 21/32 | 42 | 2 7/8 | 73 |
| 1 3/16" [30] | ● | ● | 2 13/32 | 61 | 3 5/8 | 92 | 2 1/16 | 52 | 3 1/4 | 83 |
| 2 3/8" [60] | ● | ● | 3 9/16 | 91 | 4 13/16 | 122 | 3 7/32 | 82 | 4 7/16 | 113 |
| 3 9/16" [90] | - | ● | 4 3/4 | 121 | 6 | 152 | 4 13/32 | 112 | 5 5/8 | 143 |
Reveal and Mounting Dimensions
- Reveal depth maximum: 2 3/8” [60]
- Mounting Height: 5 7/8” [150]
- Clearance: 4 3/16” [106]
- Header Height: 1 3/4” [45]
- Pivot Offset: 1 1/4” [32]
- Arm Length: 17 3/4” [451]
7.1.2 Assembly on hinge side, pull version with slide channel CPD and 1" [50] pivot pin
Fig. 7.1.2 Data Table: Axle Extension Dimensions
| Extension | Compatibility | Dim A | Dim B | Dim C | Dim D | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| ED50/100 | ED250 | Inches | mm | Inches | mm | Inches | mm | Inches | mm | |
| Standard | ● | ● | 1 7/32 | 31 | 2 15/16 | 75 | 7/8 | 22 | 2 19/32 | 66 |
| 3/4" [20] | ● | ● | 2 | 51 | 3 3/4 | 95 | 1 21/32 | 42 | 3 3/8 | 86 |
| 1 3/16" [30] | ● | ● | 2 13/32 | 61 | 4 1/8 | 105 | 2 1/16 | 52 | 3 25/32 | 96 |
| 2 3/8" [60] | ● | ● | 3 9/16 | 91 | 5 5/16 | 135 | 3 7/32 | 82 | 4 31/32 | 126 |
| 3 9/16" [90] | - | ● | 4 3/4 | 121 | 6 1/2 | 165 | 4 13/32 | 112 | 6 1/8 | 156 |
Reveal and Mounting Dimensions
- Reveal depth maximum: 2 3/8” [60]
- Mounting Height: 5 7/8” [150]
- Clearance: 4 3/16” [106]
- Arm Length: 17 3/4” [451]
7.1.3 Assembly on opposite hinge side, push version with slide channel and 1/2" [25 mm] pivot pin
NOTICE 1 inch pivot pin installation:
- Add 1/2" to the B and D dimensions.
- Add 1/2" to the 1 3/8" [35 mm] dimension.
- Add 1/2" to the B and D dimensions.
- Add 1/2" to the 1 3/8" [35 mm] dimension.
Fig. 7.1.3 Data Table: Axle Extension Dimensions
| Extension | Compatibility | Dim A | Dim B | Dim C | Dim D | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| ED50/100 | ED250 | Inches | mm | Inches | mm | Inches | mm | Inches | mm | |
| Standard | ● | ● | 9/16 | 14 | 1 15/16 | 49 | 3/16 | 5 | 1 9/16 | 40 |
| 3/4" [20] | ● | ● | 1 11/32 | 34 | 2 23/32 | 69 | 1 | 25 | 2 3/8 | 60 |
| 1 3/16" [30] | ● | ● | 1 3/4 | 44 | 3 1/8 | 79 | 1 3/8 | 35 | 2 3/4 | 70 |
| 2 3/8" [60] | ● | ● | 2 29/32 | 74 | 4 5/16 | 109 | 2 9/16 | 65 | 3 15/16 | 100 |
| 3 9/16" [90] | - | ● | 4 3/32 | 104 | 5 15/32 | 139 | 3 3/4 | 95 | 5 1/8 | 130 |
Reveal and Mounting Dimensions
- Reveal depth maximum: 2 3/8” [60]
- Maximum opening width: 95°
- Mounting Height: 5 7/8” [150]
- Arm Length: 17 3/4” [451]
7.1.4 Assembly on opposite hinge side, push arm version
Fig. 7.1.4 Data Table: Axle Extension Dimensions
| Extension | Compatibility | Dim A | Dim B | Dim C | Dim D | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| ED50/100 | ED250 | Inches | mm | Inches | mm | Inches | mm | Inches | mm | |
| Standard | ● | ● | 11/16 | 18 | 2 | 51 | 11/32 | 9 | 1 21/32 | 42 |
| 3/4" [20] | ● | ● | 1 1/2 | 38 | 2 13/16 | 71 | 1 1/8 | 29 | 2 7/16 | 62 |
| 1 3/16" [30] | ● | ● | 1 7/8 | 48 | 3 3/16 | 81 | 1 13/32 | 39 | 2 13/16 | 72 |
| 2 3/8" [60] | ● | ● | 3 1/16 | 78 | 4 3/8 | 111 | 2 23/32 | 69 | 4 | 102 |
| 3 9/16" [90] | - | ● | 4 1/4 | 108 | 5 9/16 | 141 | 3 29/32 | 99 | 5 3/16 | 132 |
Push Arm Dimensions
- Standard push arm: 0 – 11 13/16” [0 – 300mm]
- Deep push arm: 0 – 19 5/8” [0 – 500mm]
- Mounting Height: 5 7/8” [150]
- Push Arm Length: 9 5/8” [245]
7.1.5 Assembly on hinge side, pull version with slide channel and short pivot pin
Fig. 7.1.5 Data Table: Axle Extension Dimensions
| Extension | Compatibility | Dim A | Dim B | Dim C | Dim D | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| ED100 | ED250 | Inches | mm | Inches | mm | Inches | mm | Inches | mm | |
| Standard | ● | ● | 1 7/32 | 31 | 1 31/32 | 50 | 7/8 | 22 | 1 5/8 | 41 |
| 3/4" [20] | ● | ● | 2 | 51 | 2 3/4 | 70 | 1 21/32 | 42 | 2 13/32 | 61 |
| 1 3/16" [30] | ● | ● | 2 13/32 | 61 | 3 1/8 | 80 | 2 1/16 | 52 | 2 13/16 | 71 |
| 2 3/8" [60] | ● | ● | 3 9/16 | 91 | 4 5/16 | 110 | 3 7/32 | 82 | 3 31/32 | 101 |
| 3 9/16" [90] | - | ● | 4 3/4 | 121 | 5 1/2 | 140 | 4 13/32 | 112 | 5 5/32 | 131 |
Reveal and Mounting Dimensions
- Reveal depth maximum: ± 1 3/16” [30]
- Mounting Height: 6 1/8” [155]
- Arm Length: 17 3/4” [451]
7.1.6 Assembly on hinge side, pull version with slide channel and long pivot pin
Fig. 7.1.6 Data Table: Axle Extension Dimensions
| Extension | Compatibility | Dim A | Dim B | Dim C | Dim D | |||||
|---|---|---|---|---|---|---|---|---|---|---|
| ED100 | ED250 | Inches | mm | Inches | mm | Inches | mm | Inches | mm | |
| Standard | ● | ● | 1 7/32 | 31 | 2 1/2 | 63 | 7/8 | 22 | 2 1/8 | 54 |
| 3/4" [20] | ● | ● | 2 | 51 | 3 1/4 | 83 | 1 21/32 | 42 | 2 29/32 | 74 |
| 1 3/16" [30] | ● | ● | 2 13/32 | 61 | 3 21/32 | 93 | 2 1/16 | 52 | 3 5/16 | 84 |
| 2 3/8" [60] | ● | ● | 3 9/16 | 91 | 4 27/32 | 123 | 3 7/32 | 82 | 4 1/2 | 114 |
| 3 9/16" [90] | - | ● | 4 3/4 | 121 | 6 1/32 | 153 | 4 13/32 | 112 | 5 21/32 | 144 |
Reveal and Mounting Dimensions
- Reveal depth maximum: ± 1 3/16” [30]
- Mounting Height: 5 7/8” [150]