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Chapter 8: ED50/ED100/ED250 Operator Installation
8.1 Installation Preparation
Notice: Installation steps listed in Chapter 8 through 11 are a recommendation. Structural, local conditions, available tools, or other factors or circumstances may require modification to these steps.
Warning: ED50/ED100/ED250 system should be installed by trained and knowledgeable installers experienced in installation and commissioning of swing door operators. The installer should be familiar with all applicable local and national building code requirements, and with requirements of current ANSI/BHMA standards:
- A156.10, Power Operated Pedestrian Doors.
- A156.19, Power Assist and Low Energy Power Operated Doors.
8.1.1 Door Frame and Door
Caution: Insure area around door frame, adjacent walls and door is readily accessible and free of objects and debris.
8.1.2 Activation and Knowing Act Devices
- Verify activation and knowing act devices planned for or in place for the door.
Tips and Recommendations: Device wiring should be planned for prior to operator installation.
8.1.3 ED50/ED100/ED250 Mounting Plate Installation Preparation
Caution:
Using applicable ED50/ED100/ED250 installation template (Chapter 7), holes for mounting plate fasteners must be located and drilled into door frame, wall or substructure prior to mounting plate installation.
Mounting plate installation must be orientated with 115 Vac connection towards door hinge side.
8.1.4 ED50/ED100/ED250 Mounting Plate Extension
Used with optional full door width cover.
Tips and Recommendations: Mounting plate extension is included for full width cover installation. Reference Appendix A for mounting plate extension and full width cover installation.
8.1.5 ED50/ED100/ED250 115 Vac Electrical Installation
Warning:
- Work on electrical equipment and 115 Vac wiring installation must be performed only by qualified personnel!
- 115 Vac wiring to ED50/ED100/ED250 operator must conform to local and national electrical codes.
Notice:
- Companion Door Installation: Reference Chapters 16 through 19.
- Double Door Installation: Repeat steps in Chapter 8 for each ED50/ED100/ED250 operator.
8.2 Remove Mounting Plate from ED50/ED100/ED250 Operator
8.2.1 Remove 115 Vac Plug from Receptacle
- Remove 115 Vac plug (5) from its receptacle (6).
8.2.2 Remove Mounting Plate from Operator
- Loosen all eight captive M6 socket head cap screws (SHCS) using a 5 mm hex T-handle.
Tips and Recommendations: Insure all eight fasteners are free of the mounting plate.
- Remove operator from mounting plate.
Tips and Recommendations: Guide pin resistance may require screwdriver to start operator removal from end of mounting plate (Fig. 8.2.4).
8.3 Customer 115 Vac Connection to Mounting Plate Terminal Block
8.3.1 Customer 115 Vac Wiring
Warning:
- Routing and connection of 115 Vac wiring to ED50/ED100/ED250 must be performed by a qualified person!
- 115 Vac branch circuit disconnect or circuit breaker must be OFF!
Caution: Use copper conductors only!
8.3.2 ED50/ED100/ED250 Wiring Options
- Conduit box CB (Fig. 8.3.3): U/L approved conduit box accessory; provides 115 Vac surface wiring to ED50/ED100/ED250. Reference Para. 8.3.3 for CB box installation.
- Power cord wiring kit PC (Fig. 8.3.4): Eliminates need for hard wiring. Permits ED50/ED100/ED250 to plug directly into 115 Vac receptacle. Power cord length: 15" from end of conduit box to center of plug.
Caution: Insure PC installation conforms to local and national electrical codes.
8.3.3 Install Conduit Box (Option)
Tips and Recommendations: 115 Vac terminal block is secured to mounting plate by M3 x 25 Phillips head screw.
- Screw must be loosened to allow conduit box tabs to slide into mounting plate slots.
- Screw is then threaded into conduit box mounting hole and tightened.
- Loosen M3 x 25 Phillips head screw.
- Slide conduit box tabs into slots in bottom of mounting plate until hole in conduit box lines up with hole in mounting plate.
- Thread M3 Phillips head screw into conduit box mounting hole and tighten screw.
Caution: Terminal block M3 screw torque. Tighten M3 screw to a torque of 5 - 7 in-lb. Insure screw is threaded into conduit box mounting hole.
Mounting plate assembly is ready for installation.
8.4 Mounting Plate Attachment to Jamb or Wall
Notice: Optional full width cover installation: Reference Appendix A for mounting plate extension installation.
8.4.1 Fasten Mounting Plate to Jamb and/or Wall
Caution: Conduit box (if used)
- Insure conduit box or plate is prepared with applicable conduit fitting or cord grip.
- Insure jamb or wall is prepared for wiring to conduit fitting or cord grip.
- Select applicable installation template (Reference Chapter 7).
- Using template as a guide, locate mounting plate on door frame/wall and prepare twelve mounting holes for mounting plate fasteners.
Caution:
- Select fasteners based on door frame and wall material.
- Use fasteners provided with ED50/ED100/ED250 (Fig. 8.4.3).
- Use appropriate wall anchors if required.
- Fasten mounting plate to door frame and/or wall.
8.4.2 Mounting Plate Installation Checks
Notice: Installation Checks
- Check level.
- Check spindle to hinge centerline distance.
- Check alignment.
8.4.3 Install Third Guide Pin
- Install third guide pin (Fig. 8.4.1, 8.4.4) in mounting plate.
- Use 3 mm hex T-handle or hex key.
8.5 Connect Customer 115 Vac to Mounting Plate Terminal Block
8.5.1 Connect Customer 115 Vac Wiring
Warning:
- Work on electrical equipment and ED50/ED100/ED250 115 Vac wiring installation must be only be performed by qualified personnel!
- Insure disconnect supplying power to ED50/ED100/ED250 operator is OFF before connecting power!
- Route wiring to 115 Vac terminal block.
Caution: 115 Vac wiring - Use copper conductors only!
- Connect 115 Vac wiring to terminal block.
- Terminal block screw tightening torque.
Caution: TIGHTEN MAINS TERMINAL TO 5-7 in-lb. Use Copper Conductors ONLY.
- Connect earth ground to ground post.
8.6 Route Accessory Wiring to Mounting Plate
8.6.1 Route Accessory Wiring to Mounting Plate
- Route wiring to 115 Vac terminal block side of mounting plate (Fig. 8.5.1).
- Accessory wiring opposite door hinge side: route wiring into mounting plate track (Fig. 8.6.1) to 115 Vac terminal block side of mounting plate.
Tips and Recommendations: Accessory wiring will terminate at ED100/ED250 terminal board (Chapter 4).
8.7 Remove Protective Film Strips from Operator
8.7.1 Remove Protective Film Strips
- Remove two protective film strips from operator heat conductive pads.
Caution: Heat conductive pads must remain clean once protective film strips are removed!
8.8 Install ED100/ED250 Operator onto Mounting Plate
8.8.1 Install Operator onto Mounting Plate
Caution: Protective film strip removal Insure two protective film strips have been removed from operator heat conductive pads.
- Slide ED100/ED250 operator over the three mounting plate guide pins and onto mounting plate.
- Guide 115 Vac plug (4) into housing adjacent to socket (6).
- Thread the eight captive M6 SHCS into their mounting plate holes using 5 mm hex T-handle.
- Tighten the eight M6 SHCS.
8.8.2 Insert 115 Vac Plug into Socket
- Insert 115 Vac plug from mounting plate 115 Vac terminal block into socket (Fig. 8.8.2).
8.8.3 Full Width Cover Option
Caution: Reference Appendix A for full width cover options.
8.8.4 Connect Accessory Wiring
- Use applicable terminal connectors (Fig. 8.8.3) to terminate accessory wiring.
- Use diagram in Chapter 4 to locate connector to its socket.
Caution: Safety Sensor Jumpers Jumpers (Fig. 8.8.3) must be in place on safety sensor connectors. Reference Chapter 4.
8.9 Install ED50 Operator onto Mounting Plate
8.9.1 Install Operator onto Mounting Plate
Caution: Protective film strip removal Insure two protective film strips have been removed from operator heat conductive pads.
- Slide ED50 operator over the three mounting plate guide pins and onto mounting plate.
- Guide 115 Vac plug (4) into housing adjacent to socket (6).
- Thread the eight captive M6 SHCS (7) into their mounting plate holes using 5 mm hex T-handle.
- Tighten the eight M6 SHCS.
8.9.2 Insert 115 Vac Plug into Socket
- Insert 115 Vac plug from mounting plate 115 Vac terminal block into socket (Fig. 8.9.2).
8.9.3 Full Width Cover Option
Caution: Reference Appendix A for full width cover options.