These instructions cover the installation processes for the Manual Record 16 STA and 16 STA-UL systems.
- Start of installation with cladding profile: See section 7.1
- Start of installation without cladding profile: See section 7.10
7.1 Start of Installation Using Cladding Profile
The exact dimensions are given on the general installation drawings or on separate drawings or diagrams.
7.2 Fixing the Cladding Profile P1307
7.2.1 Type of Installation: Self-Supporting
- Fitting of cladding holder 016.000.005
- Inserting cladding profile P1307
- Fixing cladding profile to cladding holders with 4 self-tapping screws (contained in 016.006.000)
7.2.2 Type of Installation: Lintel Installation
- Cut cladding profile to length
- Drill fixing holes in cladding profile (Through holes 9 mm dia.)
- Fit cladding profile exactly horizontally and vertically.
Note: At least four screws should be used for fixing. The cladding profile must lie flat. It is self-supporting up to 5.1 m (A = 2.5m) by using side screens.
7.3 Installation of Side Screens and/or Wall Connection Profile
Side Screens:
- Mark centre of door on floor
- Cut wall connection profile P1336 / P1357 to length (30 mm) or P1335 / P1356 (20 mm)
- Align and fix profile
- Align and fix floor profile P1315 (30 mm) or P1319 (20 mm)
- Perform height levelling with hex. screw or socket-head hex. screw (contained in 016.121.000 for 20mm or 016.141.000 for 30mm)
- When using a 20 mm profile system, an infill-profile 10 mm P1311 with tensioning blocks (016.000.007) must be used in the cladding profile P1307. Fixing of tensioning blocks with a 2 mm Allen key (contained in 016.121.000).
- Insert side screen
- Align side screen so that A-dimension is correct
Recommendation: Support cladding profile P1307 on side screens (contained in 016.121.000 or 016.141.000)
7.4 Inserting Track Support Section
- Mark door centre with cladding profile
- Hanging the 1- or 2-piece track support sections P1302
- Aligning track support sections: Gap of approx. 20 mm at centre (to D-STA), left and right approx. 5 - 7mm each
- Fixing with nuts and special screws with tongue-nut in lower oval holes (contained in 016.006.000)
7.5 Inserting Fanlight (If Provided)
- Position connecting profile according to building situation and fit fanlight
7.6 Inserting Infill Profile P1309
- If built-in radar is used in the cladding, provide corresponding recess (see installation instructions built-in radar)
- Cut infill profile P1309 to length and insert in door opening with tensioning blocks (016.000.007) (contained in 016.006.000).
7.7 Horizontal Sealing Profile and Strip Brush
The horizontal sealing profile P1308 with integral strip brush P1352 is in 3 parts, with 1 part of A dimension +40 mm with slots in both pieces and at top centre for cable passage.
- Insert strip brush P1352, likewise 3-piece, and affix lightly
- Fit the A dimension part in the doorway (clear opening) and fix on track support profile with 2 screws
- Cut both side pieces to length and likewise secure flush with track support profile with 2 screws
7.8 Fitting ELS
- Fit in alu profile in the correct length
- Fitting ELS in aluminium profile and affix
- Draw in rubber cover profile P1339
- Drill fixing holes (∆ 2.8mm) in cover profile P1338 (30mm) or P1337 (20mm) and side screen
- Screw cover profile to side screen (contained in 016.141.000 or 016.121.000)
7.9 Fitting Door Leaf Guides
- Mark position
- Drill fixing holes
- Fix guides
7.10 Starting Installation Without Cladding Profile (Without Side Screen)
- Cut horizontal sealing profile P1308 to length
- Draw in strip brush P1352 into horizontal sealing profile and affix 1 - 2 cm at both ends
Note: With a wall to wall installation the strip brush cannot be replaced later, unless the horizontal sealing profile P1308 is divided into two parts, so that 1 part can be removed again if necessary to withdraw the brush.
- Fix horizontal sealing profile horizontally P1308 to dimension G provisionally (e.g. with screw clamp).
- Place 1- or 2-piece track support profile P1302 on horizontal sealing profile and mark fixing holes.
- Type of fixing depends on surface. It must be ensured that the profiles lie exactly parallel and aligned.
- Fix horizontal sealing profile P1308 on track support profile P1302 with M6 x 12 mm screws.
- Fix sealing profile to lintel if necessary with 2 - 3 screws.
Important: The screw heads must not project more than 8 mm.
7.11 Inserting Track Profile
- Clean track support profile P1302
- Clean running surface on track profile
- Spray a little soapy water in slot if necessary
- Insert rubber damping profile P1318
- Spray soapy water again on rubber damping profile
- Place 1- or 2-piece track profile P1292 on rubber damping profile P1318 and press into profile from the centre outwards
- The rubber damping profile must still be visible at front and rear
7.12 Inserting Carriage
Specification: Max. door leaf weight 67 kg per carriage
- Release counter wheels
- Turn door leaf hangers right down
- Insert carriage
- Adjust counter wheels slightly: Place insert nut on screw of counter wheel and press firmly up with the thumbs and tighten