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Dormakaba ED100/ED250 Companion Door Installation Guide

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16.1 ED100/ED250 Companion Pull Installation

This section details the installation templates and dimensions for the ED100/ED250 Companion Pull configuration.

Important Note: The cover and axle end are fixed and cannot be extended. Cover length = centerline of hinge pin - 1 1/8” [28.5 mm].

Technical Specifications (Pull)

Track Height Dimensions (from bottom of cover)
Pivot Pin Size Height (A-A Operator Side) Height (B-B Closer Side)
1/2” [12 mm] 1 1/4” [31.7 mm] 1 1/2” [38.1 mm]
1” [25 mm] 1 5/8” [41.3 mm] 2” [50.8 mm]
  • Reveal: 0 - 2 1/4” [57 mm]
  • Axle Distance: 5 1/8” [129 mm] (Bottom of arm aligns to bottom of cover)
  • Pull Axle Distance:
    • Axle extension: 13/16” [20 mm] or 1 5/8” [41 mm]
    • Distance: 2 3/8” [60 mm] or 3 1/8” [81 mm]

16.1.2 ED100/ED250 Companion Push Installation

Note: Cover length = centerline of hinge pin - 1 1/8” [28.5 mm].

Technical Specifications (Push)

  • Reveal: 0 - 8 3/4” [222 mm]
  • Arm Clearance: 5 1/16” [129 mm] (Bottom of operator)
  • Shoe Height: 2 3/4” [70 mm] (Bottom of operator)
  • Push Axle Extension: 13/16” [20 mm] or 2 1/2” [63.5 mm]
  • Push Arm Clearance: 1 3/8” [36 mm] or 3” [76 mm]

16.2 8616 Closer and Adaptor

Details regarding the 8616 closer adjustments, functionality, and companion closer adapter parts.

Closer Adjustment Key

8616 Closer Adjustment Settings
ID Feature Adjustment Type Description
1 (L) Latch Speed Adjustable Controls the final latching speed.
2 (S) Sweep Speed Adjustable Controls main closing speed. Door should close in 3 to 6 seconds.
5 (BC) Backcheck On / Off Must be turned ON for parallel arm applications. Backcheck position starts approx. 15°.
4 Backcheck Positioning Adjustable Hydraulic backcheck takes effect at approximately 70°.
3 (DEL) Delayed Action Adjustable Delays door closing to allow unobstructed passage.
6 Spring Force Adjustable From size 1 to size 6.

16.2.1 Companion Door 8616 Closer Data

16.2.1.2 Spring Size Selection (Regular and Top Jamb)
Recommended Spring Size & Full Turns
Door Width (Dimensions) Closer Size Spring Adjustment (Full Turns)
Maximum Door Weight n/a See below
28" - 30" 3 3-11 CCW
34" - 36" 4 0 turns
42" - 48" 5 5+5 CW
Exterior 42" / Interior 54" 6 +13 CW

Parts & Accessories

Companion Screw Kit (Fig. 16.2.2)
  • Part No: DK4607-001
Companion Closer Adaptor (Fig. 16.2.3)
  • Adaptor Part: DC3468-070
  • Screw 1: 1/4-20 x 1" FHMS Phillips undercut (DF3101-01Z) - Qty: 4
  • Screw 2: 1/4-20 x 5/8" FHCS (DF0399-00G) - Qty: 4

16.3 Select Installation Template

Select the appropriate installation template based on the companion door configuration (Push or Pull). Reference Paragraph 16.1 for specific measurements.

16.4 Assemble ED100/ED250 and Closer Backplates

Parts Required (Backplate Connect Kit)

  • Kit Number: DK3491-001
  • 1. ED100 Mtg Extr Connector (DC3491-010)
  • 2. M6 x 10 mm socket head w/washer (DF3495-01Z)
  • 3. M6 x 10 mm Phillips flat head screw (DF3496-01Z)

Assembly Instructions

  1. Remove ED100 or ED250 operator from mounting plate: Refer to Chapter 8, Para. 8.2 for detailed steps on removing the operator.
  2. Connect ED100/ED250 mounting plate and closer mounting plate: Use the Backplate Connect Kit (DK3491-001) to join the ED100/ED250 mounting plate to the companion mounting plate. Ensure the configuration matches the door type (Push J or Pull T).
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