1. Commissioning & Safety
1.1 Please Note
Warning: Work on electrical equipment may only be performed by properly qualified electricians.
- Power supply (by others) with 16 A fuse protection must be available.
- Power cord must be double-insulated (e.g., NYM). Do not use flat webbed house wires!
- The maximum cable length of the external components must not exceed 30 m.
1.2 Basic Requirements
Ensure the following before starting commissioning:
- The operator is fully assembled.
- The protective earth (PE) is connected.
- The safety sensors are connected.
- Components supplied separately (program switches, activators, radar motion detectors, Night-/Bank keyswitches, and EMERGENCY OFF pushbuttons) are installed and connected.
- The end stops are adjusted so that both active panels touch the end stops when the panels have reached maximum opening width.
- When the door is closed, the active and the passive door panel must not collide with the sealing profiles.
- The door has to run smoothly. Check the length of the connection screws of the toothed belt and replace the screws if necessary.
Update (Small Motor)
The ES 200 control unit can be installed as a replacement for older systems with GR 63x25 motors. However, a special cable for the incremental encoder with a pulse divider is required.
Procedure:
- Install hardware.
- Set program switch to OFF and activate the EMERGENCY OFF pushbutton.
- Reset system to original settings (factory settings): Press and hold service key, switch on power supply.
- Release the service key as soon as the 8 on the seven-segment display blinks twice.
- Adjust the GR 63x25 Motor via the pushbuttons on the basic module (b = 0) or via PDA.
- Unlatch the EMERGENCY OFF pushbutton.
- Perform a learning cycle.
Safeguarding of Door
The safety measures to safeguard the doors must be made in accordance with local (country-specific) regulations. Where sliding doors shall be operated in Germany according to DIN 18650, the specifications stated in this industrial standard must be observed.
1.3 First Commissioning Process
- Prepare Panels: Open the sliding panels halfway.
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Set Program Switch:
ES 200 Easy: Set program switch to AUTOMATIC.ES 200 / ES 200-2D: Set program switch to OFF.
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Safety Check: Unlatch the EMERGENCY OFF pushbutton and bridge the light barriers.
Note: During the first commissioning, the infrared light curtains or light barriers shall be replaced by jumpers (See connection diagram 056632-45532).
These must be connected and checked after the learning cycle and parameterization. -
Power On: Insert the power plug and connect the rechargeable battery pack immediately thereafter (within max. 8 sec).
- The door must perform a closing cycle at low (creep) speed.
- If the door opens: The system must be updated to original settings. Disconnect power, reset, and proceed to original settings.
- If the door closes: Proceed with the learning cycle starting with the door closed.
Note: Light barriers and radar detectors are disabled during the learning cycle. If an error occurs, the cycle must be restarted.
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Perform Learning Cycle:
ES 200 Easy: Press and hold SELECT button for 3 sec.ES 200 / ES 200-2D / CO48 / DAC 300: Press SERVICE button. Press and hold SERVICE/SELECT button until the door commences with the learning cycle.
Sequence:
- External segments of 7-segment display illuminate.
- Door accelerates to determine weight.
- Door opens at creep speed to determine opening width.
- Parameters are stored; 8 flashes twice on display.
- (ES 200 Easy shows software version, e.g., 3.20).
- Display indicates a dot when complete.
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Set Mode: Set program switch to AUTOMATIC.
(ES 200-2D starts a test cycle). - Test Cycle: Activate the SERVICE button for a short time. The door should perform an opening cycle and close on expiry of the hold-open time.
Check System Parameters
Check and amend the following settings via the control unit buttons or parameterization instructions:
- Menu P: Program mode - original settings = 0
- Menu A: Operation via rechargeable battery pack – original settings = 0
- Menu r: Locking action depending on position of program switch – original settings = 0
- Menu L: Locking type – original settings = 1
- Menu b: Motor type – original settings = 1 (Also via PDA for ES 200/2D)
Note: Motor and locking type are not learned automatically.
1.4 Country-Specific Settings
1.4.1 ES 200 CO48
In this mode, the belt is tensioned during every closing cycle. The door opens with the aid of the tensioned rubber belt following a power failure.
Adjustment Steps:
- Set program switch to OFF and activate EMERGENCY OFF. Switch on power.
- Set P=3 via basic module buttons or PDA ("Mode CO48").
- Unlatch EMERGENCY OFF.
- Perform learning cycle (Press/hold SERVICE; door opens then closes).
- Wait for 8 to blink twice.
- Check settings: R="0" or "1", L="0" to "5".
1.4.2 DAC 300
The rubber belt is tensioned during the first closing cycle and held by a solenoid. Upon power failure, the solenoid releases, and the belt opens the door.
Adjustment Steps:
- Set program switch to OFF and activate EMERGENCY OFF. Switch on power.
- Set P=2 via basic module buttons or PDA ("DAC300").
- Unlatch EMERGENCY OFF.
- Perform learning cycle (Press/hold SERVICE; door performs opening cycle then closes).
- Wait for 8 to blink twice.
- Check settings: R="0" or "1", L="0" to "5".