WARNING: Danger of injury from falling objects
Falling parts or tools can cause injury.
- Secure workplace against unauthorized entry.
The procedure described here is an example. Structural or local conditions, existing aids or other circumstances may make a different approach sensible.
5.1 Requirements
- A 230 V/50-60 Hz connection with 16 A fuse protection must be provided at the door location.
- The door leaf must be in perfect mechanical condition and run smoothly.
5.2 Standard Tightening Torques
| Thread Size | Torque (Nm) |
|---|---|
| M 5 | 5 Nm |
| M 6 | 9.5 Nm |
| M 8 | 23 Nm |
5.4 Dismantling the Operator from the Mounting Plate
- Loosen the 8 mounting screws.
- Remove the 230 V plug.
- Disconnect the operator from the mounting plate. To do this, use a screwdriver as a lever between the operator and the base plate.
- Place a piece of wood or similar under the operator so that the connecting part cannot detach.
5.5 Optional Installation Stages
5.5.1 Route Smoke Detector Cables for Integrated Smoke Detectors (Optional)
Refer to the ED Cover Basic RM, ED Cover VARIO RM mounting instructions for detailed steps.
5.5.2 Mounting the Strain Relief (Optional)
Mount the strain relief before attaching the mounting plate to the door/wall.
- Remove the screw and remove the mains connection from the mounting plate.
- Place the strain relief below the mains connection.
- Screw the mains connection and strain relief into the mounting plate.
5.5.3 Mounting the Radio Receiver (Optional)
- Screw the radio receiver board onto the operator.
- Guide the cable through the mounting bracket.
- Connect the radio receiver.
Connections:
- 3 + 24 V VT
- Impulse WH
- 0 V BU
- 0 V GY
5.6 Mounting the Mounting Plate
- Screw the mounting plate firmly with 12 screws into the prepared holes.
Note: Use dowels and screws adapted to the substrate for fixing.
- Insert the supplied holding bolt into the lower of the two holes with a hammer.
Danger! Danger to life through electric current. Work on the electrical system must only be carried out by qualified electricians.
- Clamp the 230 V connection cable (L1, N).
- Bend the cable end of the grounding cable to form an eye and screw tight onto the earthing screw.
5.7 Fix the Operator to the Mounting Plate
- Guide the connection cables through the housing and plug the operator onto the bolts on the base plate.
- Press on the operator until it audibly snaps into place.
- Tighten the 8 screws.
- Insert the mains connection plug.
5.8 Mounting the ED Cover Basic RM (Optional)
- Mount the integrated smoke detector on the operator.
See ED Cover Basic RM, ED Cover VARIO RM mounting instructions.
5.9 Insert Axle Extension into the Lever
If necessary, insert the axle extension into the lever.
5.10 Mount the Slide Rail
- Insert the lever bolt (short = 9 mm or long = 24 mm) into the sliding block and fasten with the locking washer. The short bolt is used for doors without rebate.
- Insert the individual parts into the slide rail as shown in the diagram:
- (1) End cap
- (2) Fixing piece
- (3) Slide rail
- (4) End stop
- (5) Buffer
- (6) Sliding block
- Tighten the slide rail with 2 screws in the prepared holes.
Note: Use dowels and screws adapted to the substrate for fixing.
- Place the end caps on the slide rail.
5.11 Mounting CPD/CPD 250
When using the CPD/CPD 250 slide rail lever, this must be assembled.
- Unscrew the lever to suit the installation situation.
- (1) Hinge side DIN right and opposite side to the hinge DIN left
- (2) Hinge side DIN left and opposite side to the hinge DIN right
5.12 Mount Lever
In order to mount the lever in the correct position, the axle must be brought into zero position.
- Set the spring preload to approx. 10 rotations (see Section 5.15 Adjust Spring Tension).
The axle rotates to the zero position. - Turn the spring preload back to 0 rotations.
- Push the lever onto the axle at an angle of approx. 12° to the operator.
- Turn the lever with the operator axle approx. 10° in the door’s opening direction.
- Withdraw the lever from the axle.
- Turn the lever one tooth in the door’s closing direction. In the case of greater frame reveal depths, the lever must be rotated by several teeth.
- Put the lever on the axle.
- Tighten the lever to 23 Nm.
- Screw the lever bolt into the lever.
- Tighten the lever bolt to 8-10 Nm.
5.13 Mounting the Standard Arm
In order to mount the lever in the correct position, the axle must be brought into zero position.
- Set the spring preload to approx. 10 rotations (see Section 5.15 Adjust Spring Tension).
The axle rotates to the zero position. - Put the lever (B) on the axle at an angle of approx. 90° to the operator.
- Tighten the lever to 23 Nm.
- Screw the telescopic arm (A) to the door leaf using 2 screws.
- Place the covers on the telescopic arm’s joint.
- Loosen the 2 screws on the telescopic arm.
- Push the telescopic arm’s ball head into the holder on the lever.
- Turn the arm so that the telescopic arm is at an angle of 90° to the door leaf.
- Tighten the 2 screws.
5.14 Adjust Braking Circuit
- Ensure that the mains voltage is switched off.
WARNING! Risk of being crushed by the door.
If the plug is inserted incorrectly, the brake circuit will not work. The door can close at high speed.
- Plug in the plug depending on the mounting type:
- (A) = Pull mounting
- (B) = Push mounting
5.15 Adjust Spring Tension
The spring is relaxed on delivery. A preload of at least 10 rotations is required for operation. The setting is checked during the learning cycle. If the spring tension is too low, the learning cycle is interrupted. If the spring setting is changed, a new learning cycle must be carried out.
- Remove the full revolutions required in the table for the spring setting and adjust the spring’s tension.
Spring Setting Table
| Door Leaf Width (in mm) | 950 | 1100 | 1250 | 1400 | 1600 |
|---|---|---|---|---|---|
| EN Class | EN 3 | EN 4 | EN 5 | EN 6 | EN 7 |
| Min. Closing Torque at 2° | 18 Nm | 26 Nm | 37 Nm | 54 Nm | 87 Nm |
| Rotations of the Spring Setting | |||||
| ED 100 | 14 | 16 | -- | -- | -- |
| ED 250 | -- | 14 | 18 | 24 | 24 |
| Combination Option Arm | |||||
| Standard Arm | X | X | X | X | X |
| Slide Rail | X | X | X | X | -- |
The table shows proximity values, so the closing torque must be checked at 2° according to EN 1154 and corrected if necessary. For frame reveal depths greater than 300 mm, the min. closing torque of 88°-92° can be checked.
5.16 Set the Closing Speed (Power Off)
- Set the closing speed on the potentiometer.
It is imperative that the speed is set. If the door closes in less than 3 seconds, this will result in error message 73 (braking circuit check).
5.17 Commission the Operator
- Commission the operator.
See “7 Commissioning” (Page 37 of the original manual).
5.18 Adjust the End Stop on the Slide Rail
The end stop must be set so that the set opening angle cannot be exceeded by manual pushing.
- Switch the program switch to position PERMANENTLY OPEN.
The door opens up to the set opening width. - Push the buffer and end stop up to 5 mm to the sliding block.
- Tighten the screws on the end stop.
ATTENTION! dormakaba recommends the use of a doorstop. When using the standard rod, a doorstop must be used.
5.19 Mount the Cladding
ATTENTION! The use of a metallic hood is required for CE conformity.
ATTENTION! Do not pinch any wires.
ATTENTION! Do not pinch any wires.
- Insert the protective cover onto the operator and press until it audibly snaps into place.
- Fit the axle covers.
- Fit the side covers.
On the side with the program switch, the insertion depth is variable by catches in order to compensate for slight length differences of the protective cover.
5.20 Mounting 2-Leaf Door (Optional)
Perform the following steps before mounting the operators:
- Remove the connection cable on both operators.
- Pull the boards with the internal program switches upward.
- On the operator, which is not installed on the mains connection side, push in the 3 terminals on the connection board and remove the connection board.
- Open the two folds above the mains connection board.
- Unplug the plug.
- Remove the mains connection board.
- Close the two folds and insert the connection board.
- Place the mounting plates on a straight base and align them accurately.
- Measure the length of the protective cover and calculate the length of the assembled mounting plates using the formula:
Hood length - 91 = X - Screw the mounting plates together. Observe the instructions in Figures 4 and 5a-5c in the original manual.
Note: After assembling the mounting plates, attach the operators and check whether the cladding fits.
- Determine the size of the hinge.
- Connect the mounting plates. There are 3 ways to connect the mounting plates depending on the size of the hinge:
- Connection "A" (Hinge size 1400-1415 mm): Connect the mounting plates to the long connector.
- Connection "B" (Hinge size 1416-1475 mm): Connect the mounting plates to the long connector and the small intermediate plate.
- Connection "C" (Hinge size from 1476 mm): Connect the mounting plates with the two short connectors and the appropriate cut-over intermediate plate.
- Screw the mounting plate firmly with 12 screws into the prepared holes.
Note: Use dowels and screws adapted to the substrate for fixing.
- Insert the supplied holding bolt into the lower of the two holes with a hammer.
Danger! Danger to life through electric current. Work on the electrical system must only be carried out by qualified electricians.
- Clamp the 230 V connection cable.
- Bend the cable end of the grounding cable to form an eye and screw tight onto the grounding screw.
- Place the mains connection cable for the second operator and, if necessary, the program switch cable into the groove of the mounting plates and attach them with the enclosed plastic plates.
- Mount both operators (see Section 5.7 Fix the operator to the mounting plate).
If the unit is to be equipped with a sequential locking control, install it now (see the mounting instructions ED 100/250 ESR).
If the unit is to be fitted with an ED Cover Vario RM, install it now (refer to the ED Cover Basic RM, ED Cover VARIO RM mounting instructions).
- Clip the new program switch into holding the remote power switch and connect it to the operator for the active door leaf. The connection is made on the connection board on the terminals for the external program switch.
- If the program switch has been mounted on the operator for the active door leaf, the connection cable must be shortened. The cable ends must have cable lugs.
- Plug the communication cable into the two "lying" connectors on the control unit.
- Connect the mains connection cable for the second operator:
- (A) Connection to the active door leaf
- (B) Connection to the passive door leaf