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10.1 - 10.3 Parts Overview
The following components are part of the Pull Arm and Track assemblies:
Track
End cap
Fixing piece (M5 x 15 Phillips FHS)
Pull arm
20 mm axle extension (Splined)
CPD lever
M6 x 10 SHCS
Slotted spring pin
Arm cap
Slide shoe
Pivot pin
Retaining ring
Bumper
M8 x 1.25 x 40 SHCS
Bumper stop
10.4 Install Hardware into Track
Caution Assemble track hardware based on RH (Right Hand) or LH (Left Hand) installation.
10.4.1 Assemble Track
Remove both end caps and one fixing piece from the track.
Slide bumper stop, bumper, and slide shoe assembly into the track.
Do not tighten the bumper stop M5 screw yet.
Secure the fixing piece to the end of the track with the M5 x 15 screw. Use a No. 2 Phillips screwdriver and do not over-tighten.
10.5 Assemble Slide Shoe
10.5.1 Assemble Slide Shoe
Insert pivot pin into slide shoe.
Install spring clip into pivot pin slot.
10.6 Assemble Deep Pull Arm (If Used)
Ref: DK4709-12X arm assembly
Caution Assemble arm and CPD lever based on RH or LH pull or push configuration.
10.6.1 Assemble Drive Arm and CPD Lever
Secure CPD lever to arm with M6 x 10 SHCS.
Ensure proper alignment of the slotted spring pin.
10.7 Deep Pull Arm Installation
Warning Use caution when working in proximity of door and pull arm!
Caution: Axle Zero Position In order to mount the drive arm in the correct position, the spindle must be at the zero position.
10.7.1 Mount Drive Arm to Operator
Set ED50/ED100/ED250 operator spring tension based on door width (Reference Chapter 11).
Position drive arm with axle extension against spindle and parallel to door.
Rotate drive arm until edge of CPD lever is adjacent to surface of door.
Install drive arm with axle extension onto spindle, aligning axle extension to nearest spindle tooth. Note: Depending on door reveal, this arm position may be more than one spindle tooth from the "parallel to door" position.
Push the axle extension onto spindle.
Thread the M8 SHCS (length determined by axle extension) into spindle and tighten SHCS.
Torque Specification Use torque wrench with hex key socket to tighten M8 screw to 26 ft-lb [35.3 Nm].
10.7.2 - 10.7.7 Track & Final Assembly
Drill Holes: Using applicable template, locate and drill mounting holes for track.
Install Slide Shoe: Thread pivot pin M8 SHCS into standard arm or CPD lever mounting hole. Use 6 mm hex key to tighten.
Track Assembly: Ensure track components and deep pull arm are assembled based on hand of door.
Install Track: With fixing piece removed from track on opposite end from bumper, slide track assembly onto shoe. Install second fixing piece onto track.
Secure to Door: Attach track fixing pieces to door using selected fasteners. Ensure track is level as fasteners are tightened.
Finalize: Install two end caps on track and the spindle cap.
10.8 Standard Pull Arm Installation
Warning Use caution when working in proximity of door and pull arm!
10.8.1 Mount Drive Arm to Operator
Ensure spindle is at the closed position (zero position).
Set ED50/ED100/ED250 operator spring tension based on door width (Reference Chapter 11).
Position drive arm with axle extension against spindle and parallel to door.
Rotate drive arm one spindle tooth in direction of door.
Install drive arm with axle extension onto spindle.
Thread the M8 SHCS into spindle and tighten using a torque wrench to 26 ft-lb [35.3 Nm].
10.8.2 - 10.8.7 Final Assembly
Using applicable template, locate and drill mounting holes for track.
Thread pivot pin M8 SHCS into drive arm mounting hole and tighten with 6 mm hex key.
Slide track assembly onto shoe (ensure fixing piece is removed first).
Secure track to door using selected fasteners, ensuring it is level.
Install end caps and spindle cap.