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Dormakaba ED50/100/250 Fine Cover Installation | Appendix A

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A.1 Professional Cover Kit DK3401-05X Installation – Single Door

Parts List: Fine Cover Kit Professional Single (DK3401-05X)

  • 1: Fine cover single (HC3614-010)
  • 3: End cap set (DC3459-01X)
  • 4: Backplate, ED oper FC Ext (DC3466-01X)
  • 6: Cover bracket (DC3468-010)
  • 7: Mtg, extr connector (DC3481-010)
  • 9: dormakaba logo plate (DD4613-010 / DC3491-010)
  • 10: M6 x 10 mm SHS with washer (DF3495-01Z)
  • 11: M6 x 10 mm PFHS (DF3496-01Z)
  • 13: Logo placement template (DP4613-001)
  • 14: Mode switches with cable (DX3482-010)
  • 15: Wire retainer (DX3493-010)

(Ref Fig. A1.1)

A.1.1 Install ED100/ED250 Mounting Plate

Reference Chapter 8, Para. 8.4 "Mounting plate attachment to jamb or wall" for the standard procedure.

A.1.2 Secure Mounting Plate Extension to Door Frame and/or Wall

  1. Align mounting plate extension with the main mounting plate.
  2. Mark mounting plate extension hole locations in the frame and/or wall.
  3. Drill four holes for selected fasteners.
  4. Secure mounting plate extension to door frame or wall.

A.1.3 Mounting Plate Installation Checks

A.1.4 Install Cover Bracket

  1. Insert cover bracket collar into mounting plate groove at an angle (See Fig. A1.5).
  2. Rotate cover bracket parallel to mounting plate extension.
  3. Position bracket at the end of the extension.

A.1.5 Install Mode Switch PCB into Cover Bracket

  1. Install Mode switch PCB into cover bracket.
  2. Ensure proper alignment of the Mode switch PCB (Part 2, HX3482-010) with the bracket.

A.1.6 Install Mode Switch Cable

  1. Insert Mode switch plug (part of HX3482-010 assembly) into the connector.
  2. Route Mode switch cable to ED900 Mode switch terminals on the terminal interface board.
  3. Secure cable to mounting plate channels using wire retainers.
  4. Terminate cable wires at terminal strip X1 as shown in Fig. A1.11 below.
Wiring Diagram Connection Guide (Fig. A1.11)
Cable Color Terminal ID
Black 31
Red 32
White 34
Green 33

Note: 4 Cond. 22 AWG Cable used.

A.1.7 Install Service Call Label

Install Service Call label at a convenient location. The Service call label is included in the Low Energy label kit (HK3137-010).

A.2 Professional Cover Kit DK3401-07X Installation – Pair

Parts List: Fine Cover Kit Professional Pair (DK3401-07X)

  • 2: Fine cover, pair (DC3459-03X)
  • 3: End cap set (DC3466-01X)
  • 4: Spindle cap set (DC3466-02X)
  • 5: Backplate, ED operator FC Ext (DC3468-010)
  • 6: Mounting plate, FC extension (DC3468-010)
  • 7: Mounting extr connector (DC3491-010)
  • 9: dormakaba logoplate (DD4613-020)
  • 10: M6 x 10 mm SHS with washer (DF3495-01Z)
  • 11: M6 x 10 mm PFHS (DF3496-01Z)
  • 13: Logo placement template (DP4613-001)
  • 17: Mode switch, 3340 mm cable (DX3486-030)
  • 18: Wire retainer (DX3493-010)

A.2.1 Drill Two Holes in Pair Mounting Plate for M6 Fastener

Drill a hole in each end of the pair mounting plate for M6 x 10 mm PFHS.

Requirement: 2.5 mm tap drill.

A.2.2 Assemble Mounting Plates

Assemble the three mounting plates on a flat surface (See Fig. A.2.2).

  • Secure the operator mounting plates (5) to the pair mounting plate (6) using:
    • (2) Mounting plate connectors (4)
    • (2) M6 x 10 mm SHS with washer (8)
    • (2) M6 x 10 mm PFHS (9)

Note: Do not tighten screws yet.

A.2.3 Check Cover Fit Over ED Operators

  1. Place the ED operators onto their mounting plates.
  2. Place end caps (2) at the end of each operator.
  3. Place cover over end caps and ED100/ED250 operator.
  4. Adjust mounting plates as necessary for cover fit over end caps.
  5. Remove end caps and operators.
  6. Tighten mounting plate connector fasteners.

A.2.4 Mounting Plate Installation

Reference Para. 8.4 for standard mounting instructions.

A.2.5 Install Mode Switch

Once the header is installed, a single mode switch must be installed in the fine cover end cap opposite the power switch.

  • Route Mode switch wires to the active door operator (See Fig. A.2.6).

A.2.6 Install Service Call Label

Install Service Call label (Fig. A.2.7) at a convenient location. The Service call label is included in Low Energy label kit DK3137-030.

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