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DORMA ED 100/250 Mounting: Double-leaf & Adjustment Guide

End Stop Adjustment & Final Assembly

End stop adjustment for systems with slide channel

The end stop has to be adjusted so that the adjusted opening angle cannot be exceeded when the door is pushed manually in opening direction.

  1. Set program switch to PERMANENT OPEN.
  2. The door opens until it has reached the adjusted opening width.
  3. Move the buffer and the end stop until they are located 5 mm from the sliding shoe.
  4. Fix end stop thoroughly with screws.
Important: We would recommend installing a door stop. A door stop must be installed when the system is operated with a standard arm.

Cover Installation

  1. Position operator cover and push until you can hear it snapping in.
  2. Caution: Pay attention not to pinch any cables.
  3. Fix axle cover.
  4. Fix end caps.

On the side of the program switch, the depth is variable via notches in order to compensate for minor length discrepancies of the cover.

Option: Radio Receiver

Wiring configuration for the radio receiver option:

  • + 24 V: Violet
  • Pulse: White
  • 0 V: Blue
  • 0 V: Grey
  • Teach button LED

Option: Double-leaf Door

The following steps have to be performed in addition to the standard mounting instructions.

1. Preparation: Removing Components

  1. Remove the PCBs with the internal program switches from both operators.
    • First remove the connection cable.
    • Then move the PCB upwards and pull it out.
  2. Remove the mains switch from the operator that is not installed at the side where the power supply is connected.
  3. Push the 3 brackets inwards in order to remove the connection unit.
  4. Open the two covers above the mains supply PCB and remove the connectors.
  5. Pull out the mains supply PCB.
  6. Close the two covers and connect the connection unit.

2. Assembly of Mounting Plates

There are 3 ways to connect the mounting plates. The suitable way of mounting depends on the prevailing distance between the hinges.

Connection Versions

  • Version "A": Hinge distance 1400-1415 mm
  • Version "B": Hinge distance 1416-1475 mm
  • Version "C": Hinge distance more than 1476 mm

Assembly Instructions

  • For Version "A": Use the long connection piece.
  • For Version "B": Use the long connection piece and the small intermediate plate.
  • For Version "C": Use the two short connection pieces and the intermediate plate (cut to the proper length).

Assemble and align the mounting plates and the intermediate plate on a level surface.

Calculate Total Length: Measure the length of the cover and determine the total length for the assembled mounting plates with the aid of the following formula:

Length of cover - 91 = X

HINT: First assemble the mounting plates, then mount the operators and check if the cover fits.

3. Mounting of Mounting Plates

  1. Use the respective drilling template to drill the required fixing holes.
  2. Fix both mounting plates with at least 12 screws through the provided holes.
  3. Use adequate dowels and screws in accordance with the prevailing substructure to fix the mounting plate.
  4. Connect the 230 V power supply.
  5. Lay the mains cable for the second operator and, if required, the program switch cable inside the groove of the mounting plates. Fix the cables with the provided small plastic pads.
If you want to equip your system with an ESR, you have to install it at this point (see installation instructions ED100/250 ESR WN 057380-45532).

Mount both operators following the standard mounting instructions.

4. Program Switch & Connections

  1. Insert (clip) the new program switch into the provided slot where you have removed the mains switch.
  2. Connect the program switch to the active-leaf operator at the connection unit (use terminals for external program switch).
  3. If the program switch is installed on the active-leaf operator, shorten the connection cable and fix ring connectors at the ends.
  4. Connect the enclosed linking cable to the two “horizontal” connectors on the control unit.
  5. Connect the mains cable of the second operator:
    • At the active leaf.
    • At the passive leaf.

5. Commissioning of a Double-leaf System

  1. Put the active leaf into operation.
  2. Following the learning cycle, adjust the program switch to PERMANENT OPEN.
  3. Put the passive leaf into operation.
  4. Additional parameterisation:
    • At active leaf:
      • Adjust parameter dL (Door type) to “1“.
      • Adjust parameter Ad (Castor angle) to the desired value.
    • At passive leaf:
      • Adjust parameter dL to “2“.

Option: Strain Relief

Instructions for installing the optional strain relief component.

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