Installation Instructions
This guide covers the installation of the Extended Cover Professional Edition for Dorma ED 100 and ED 250 systems. Please refer to mounting instructions 058175-45532 for the base operator installation.
Note: Ensure you have the necessary tools and safety equipment before proceeding.
1. Mounting Plate & Extension
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Mount the main plate: Mount the mounting plate as described in the mounting instructions 058175-45532 for the ED 100/250.
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Connect extension: Hold the mounting plate extension so that it meets the mounting plate and connect both parts with the aid of the enclosed connector and two screws.
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Fix to lintel: Use at least two screws to fix the mounting plate extension at the lintel.
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Drill holes: Drill two holes with a diameter of 5.5 mm into each of the outer grooves of the mounting plate extension.
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Prepare screws: Slightly screw in a thread-cutting screw (with cheese-head) into each of the four drill holes (a few turns will suffice).
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Prepare bracket: Break out the plastic part located in the middle of the bracket by turning it upwards and dispose of it.
2. Bracket Installation
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Attach bracket: Turn the bracket by 45° and attach it to the extended mounting plate.
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Realign: Realign the bracket as indicated in the diagrams (Picture 6).
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Secure bracket: Move the bracket below the screw heads and screw down tight.
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Middle bracket screws: Slightly screw in the two thread-cutting screws for the bracket in the middle (a few turns will suffice).
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Secure middle bracket: Then move the bracket under the screw heads and screw down tight.
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Check orientation: Install the bracket so that the plastic guide is located at the bottom.
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Cable routing: Lay the program switch cable in the groove and fix with clamping plates.
3. Program Switch & Operator Mounting
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Install program switch: Fix the program switch inside the bracket and connect it.
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Cable ties: Wind up the remaining cables and fix them with cable ties to the centre bracket.
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Mount operator: Mount the operator as described in mounting instructions 058175-45532 for ED 100/250.
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Connect switch: Connect the program switch.
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Fix cover: Fix the main cover.
4. Final Finishes
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Fix DORMA crown: Install the Dorma branded crown piece.
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Lateral cover: Fix the perforated lateral cover.
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Axle cover: Fix the axle cover.