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GEZE Powerdrive Installation & Assembly Manual

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GEZE Powerdrive Installation Manual | Overview & Assembly

4 Overview

4.1 Diagrams

The diagrams are subject to change without notice. Use only the most recent version.

List of technical diagrams for Powerdrive installation
Number Type Name
70506-0-001 Drive drawing Powerdrive PL/FR drives
70506-ep01 Installation diagram Powerdrive PL/FR ISO glass fitting
70506-ep03 Installation diagram Powerdrive PL/FR toughened safety glass fitting
70506-ep09 Installation diagram Powerdrive PL/FR wooden leaves
70506-ep10 Installation diagram Powerdrive PL/PL-FR & hook bolt lock
70506-ep15 Installation diagram Powerdrive PL/PL-FR ISO & floor lock
70506-ep19 Installation diagram Powerdrive PL/PL-FR ISO & Lock M
70484-ep04 Installation diagram Safety leaf for sliding door drives
70715-1-0159 Assembly group drawing Continuous floor guide
70506-2-0240 Component drawing Cover version 200×90×6500
70506-2-0238 Component drawing Cover version 150×90×6500
70506-2-0218 Component drawing Cover, bespoke 200×105/90
70506-2-0217 Component drawing Cover, bespoke 150×105/90
70499-2-0247 Component drawing Track, perforated
70485-2-0200 Component drawing Track, bespoke PL 2-leaf
70485-2-0251 Component drawing Track, bespoke PL 1-leaf
70715-9-9872 Installation drawing ISO leaf lock M aluminium secondary closing edge
70715-9-9873 Installation drawing ISO leaf lock M rubber secondary closing edge
70715-9-9874 Installation drawing ISO leaf lock M aluminium secondary closing edge if fixed panel installed under track
70709-9-0994 Installation drawing Toughened safety glass leaf
70715-9-9850 sheet 1 Installation drawing ISO leaf aluminium secondary closing edge
70715-9-9850 sheet 2 Installation drawing ISO leaf rubber secondary closing edge
70715-9-9851 sheet 1 Installation drawing ISO leaf aluminium secondary closing edge if fixed panel installed under track

4.2 Tools and aids

  • Tape measure
  • Marking pen
  • Torque spanner
  • Allen key (2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 6 mm)
  • Open-ended spanner (8 mm, 10 mm, 13 mm, 15 mm)
  • Screwdriver set (Floor guide slit up to 6 mm, cross-slot PH2 and PZ2)
  • Side-cutting pliers
  • Crimping pliers for cables
  • Wire stripper
  • Multimeter
  • Plastic bottle as tip safeguard
  • Display programme switch/Service terminal ST220/GEZEconnects

4.3 Torques

The torques are given at the respective installation step.

4.4 Components and assembly groups

See the ep-drawing for the required installation situation and drive drawings.

5 Installation

5.1 Preparations to be made on-site

Check the preparations made on site by the customer to ensure proper installation:

  • Type and load capacity of the façade construction or suspending frame
  • Evenness of the installation surface
  • Evenness of the finished floor level
  • Cable plan requirements

5.2 Mounting the track

Protect the running surface from damage.

  1. Screw on the track.
View from the side
  • Determine the installation height of the track (2). Take unevenness of wall and floor into account.
  • Align the track horizontally.
  • Mark the fastening drill holes (1) (upper row of drill holes on the track).
  • Remove the track.
  • Drill the holes (1) for fixing.
  • Screw the track (2) in place.
  • Install the sealing profiles (3).
  • Press rubber seal into the draught sealing profiles.

With 1-leaf door systems:

  • Install the wall strips (4).
View from above (Legend)
  1. Fastening drill holes
  2. Track
  3. Sealing profile
  4. Wall strip
  5. Protective leaf

5.3 Mounting the floor guide

The floor guide is selected based on the on-site conditions. One of the following floor guide options must be used. For further information see the respective installation drawing, Chapter 4.1.

5.3.1 Angled floor guide, floor mounting (option)

Angled floor guide with moving leaf left hand slide to open
  • Screw in the angled floor guide (6) with 2 suitable countersunk head screws (1) and (2).
Angled floor guide with moving leaf right hand slide to open
  • Screw in the angled floor guide (6) with 2 suitable countersunk head screws (3) and (2).
Legend:
  1. Countersunk screw for moving leaf left hand slide to open
  2. Countersunk screw
  3. Countersunk screw for moving leaf right hand slide to open
  4. Outside
  5. Inside
  6. Angled floor guide

5.3.2 Angled floor guide wall installation (option)

  • Screw the floor guide (3) onto the fixed panel (1) (torque 5 Nm) using two screws (2) if necessary via a spacer plate (4).
  • If there is no fixed panel, mount the floor guide onto the wall using suitable attachment materials.

The spacer plate (4) is available separately.

5.3.3 Adjustable angled floor guide wall installation (option)

  • Screw the fastening bracket (2) onto the fixed panel (1) using two screws (6) (tightening torque 10 Nm).
  • Align the moving leaf (4) and thereby the adjusting angle (3).
  • Tighten the screw (5).
  • If there is no fixed panel, mount the floor guide onto the wall using suitable attachment materials.

5.3.4 Continuous floor guide (option)

  • For assembly of the continuous floor guide, see the "Continuous floor guide" assembly drawing.
  • For further information see the respective installation diagrams, Chapter 4.1.

5.4 Installing the moving leaf

5.4.1 Installing the spacer adapters on the moving leaf

The door suspension plates are installed during glazing of the moving leaves. In case of subsequent installation of the door suspension plates, the frames of the door moving leaves may have to be dismantled.

  • Observe the installation drawings for the moving leaves.

See installation drawing for the moving leaf for the position of the spacer adapters (1).

5.4.2 Inserting roller carriage into the track

  • Loosen the locknut (3).
  • Slide the counter-roller (2) upwards.
  • Tighten the locknut.

5.4.3 Fitting the moving leaves

  • Use 4 suspension bolts (1) to screw the moving leaf onto the roller carriage. Tighten the screws slightly.

5.4.4 Adjusting the moving leaves

  • Loosen the 2 screws (2) on the roller carriage.
  • Adjust the height adjusting screw (1) so that the moving leaves are aligned flush. Ensure the same level and parallel closing edges when doing so.
  • Tighten the 2 screws (2) again (torque approx. 40 Nm).
  • Loosen adjustment screws (3).
  • Adjust the position of the moving leaf.
  • Tighten screws (3) (torque 15 Nm) after adjustment.

5.4.5 Adjusting the counter-roller

The counter-roller (2) must have a vertical clearance of approx. 0.5 mm to the track (corresponds approximately to the thickness of 4 sheets of copying paper).

  • Loosen the locknut (1).
  • Move the counter-roller (2) until there is a clearance of approx. 0.5 mm to the track.
  • Re-tighten the locknut (1) (torque 30 Nm).

5.4.6 Installing the driver

  • Drivers must not touch any obstacle over the entire travel path.
  • See the drive drawing for the precise position of the driver.
1-leaf
  • Mount the driver for 1-leaf door systems in the following positions:
  • right hand slide to open: Driver position at the bottom on the main closing edge side
  • left hand slide to open: Driver position at the top on the secondary closing edge side

Detailed information can be found on the drive drawing.

  • Use 2 screws (1) to fix the driver (2) and the plate (3) to the roller carriage (4) (torque 6 Nm).
2-leaf
  • Mount the driver for 2-leaf door systems to the two inner roller carriages.

Detailed information can be found on the drive drawing.

  • Use the screws (1) to fix the driver (2) and the plates (3) to the roller carriages (4). Do not tighten the screws (1) yet.
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